PALSUN® FLAT SOLID POLYCARBONATE SHEET

This depends on the production date and storage conditions of the product before thermoforming. It is recommended to check the product before thermoforming is attempted.

Most of Palram’s products that are delivered with PE film covering are suitable for thermoforming. In general, we recommend using clear PE and not printed PE.

This is based on a combination of several parameters, but the main ones are the cost of the media and its durability, and its fit to the required application. Please visit Palram’s Flat Sheet Application Catalog.

Before: use a protected sheet with PE masking, store unused inkjet printable media in original packaging and in a clean area, and avoid touching the print side by handling the edges of the sheet or by using lint-free white gloves.

After: avoid any finishing until prints are completely dry, store the printed media in a clean environment, and avoid dust from sticking to the fresh cured ink.

A sign that is illuminated by an electrical light source (fluorescent\LED).

The diffusion is not defined by the material, but by the diffusion additive that is part of the manufacturing formula. The materials should be selected by their fit to the application (e.g. polycarbonate for thermo-forming or extreme weather). Usually products marked with sign grade and/or diffusion grades have greater light diffusion than others.

Sign faces are usually made from polycarbonate or acrylic. For extreme conditions such as heavy hail, low temperatures, or high temperatures produced when thermo-forming, polycarbonate is probably more suitable. For sign boxes or channel letter cans, PVC, multi-layered PVC and foam PVC can be used.

For use in illuminated signage, PALSUN, PALSUN CS (Coil Stock) and PALGLAS are suitable for the sign face; and PALBOARD, PALOPAQUE, and PALIGHT for the body of the letters or symbols. For print & display, Palram’s entire product portfolio can be used based on the specific application. This choice depends on a combination of several parameters, including the cost of the media, its durability, and its suitability for the specific application. Please visit Palram’s Flat sheet application catalog for more information.

All Palram polycarbonate products can be cold bent onsite during installation, subject to a minimum radius. The radius varies based on the chosen product. For flat sheets such as PALSUN & SUNLITE, the rule-of-thumb for the minimum radius is the thickness multiplied by 200. Please check the Palram catalog for more detailed specifications.

This decision depends on the application – some of the colors are transparent and some are translucent. If a see-through material is needed, then haze should be smaller than 1% and the LT% should be based on the illumination design. If a translucent effect is needed, then the haze should be 100% and the LT% based on the chosen color.

• Never use abrasive or high alkaline cleaners on any Palram polycarbonate products.
• Do not leave cleaners on Palram polycarbonate for extended periods of time. Rinse immediately with cold, clean water.
• Do not apply cleaners in direct sunlight.
• Never use sharp objects, squeegees or razors on polycarbonate.
• Do not clean with gasoline.
• Always practice safety first and never step directly on a polycarbonate panel.
• Always test cleaners in a small inconspicuous area prior to cleaning the entire panel to ensure against adverse results.
• Avoid allowing the pressure washer spray tip to come too close to the panel. Pressure washers often have enough pressure at the spray tip to penetrate or tear the panel.
• Avoid dry cleaning as sand and dust particles clinging to the exterior of the panels may scratch the surface.

Multiwall polycarbonate should be used when the key design parameter is thermal insulation. Solid polycarbonate should be used when the key design parameter is acoustic insulation and glass-like appearance.

Palram offers various LT% parameters – from 0% to 90%. In addition, we offer a color called a “diffuser” that allows 85% of the light in while diffusing it by 100%. The result is a light-transmitting panel that is not transparent but is highly translucent.